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Insulating Varnish

What is Insulating Varnish?

Insulating varnish is a type of varnish that is used to insulate electrical equipment such as transformers, electric motor coils, generators (rotor & stator), connectors and several other types of electrical equipment. Insulating varnishes Insulating varnishes and impregnating resins are thermosetting resins such as epoxies or phenolics. Insulating Varnish is used to ensure that electrical devices, including motors, generators, transformers, sensors and other devices that function by electromagnetic induction, have the electrical insulation and structural integrity necessary for operation.


This Insulating Varnish is interlocked during use and, therefore, is inherently tough, environmentally stable, waterproof and durable. A transformer, for example, consists of a coil winding in which the electrical wire is protected by a thermosetting resin or insulating varnish to prevent an electrical short circuit. The finished transformer, consisting of an assembly of coils and insulating paper, is sealed with thermosetting resin to provide environmental protection (especially from moisture and dust) to remove air in the transformer that can conduct electricity and heat, and to provide strength.

  • Insulating Varnish Dr Beck
    Insulating Varnish Dr Beck
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  • Insulating Varnish AP 77 - 16
    Insulating Varnish AP 77 - 16
    Insulating Varnish AP 77 - 16
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  • Insulating Varnish Insulax
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  • Insulating Varnish Hatake W-23
    Insulating Varnish Hatake W-23
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  • Insulating Varnish CRC Contact Cleaner
    Insulating Varnish CRC Contact Cleaner
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  • Insulating Varnish Spray Saver
    Insulating Varnish Spray Saver
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  • Insulating Varnish Perfects Red
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  • Insulating Varnish Spray UCU
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  • Insulating Varnish Spray Sterling VA - 42
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  • Insulating Varnish Perfects Blue
    Insulating Varnish Perfects Blue
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  • Insulating Varnish application

    This sealing process can be done by means of potting, casting, or encapsulation. These names are used interchangeably, which can lead to term confusion. The terms most commonly used are pot and encapsulation. Common industry definitions are:

    - Pot - The pot method uses a container (pot) to load the device and then it is filled with a liquid pot. The case becomes part of the unit. This is the method most frequently used, especially for high production conditions.

    - Casting - Casting is basically the same as pot making but the mold box is removed after encapsulation and drying.

    - Encapsulation - Encapsulation also refers to the device being immersed in resin and a thick layer enveloping the unit. This method is often referred to as "dip coating".


    Benefits And Pros of Insulating Varnish

    - The layer is flexible, not brittle

    - Has high inhibition

    - Forms a strong varnish layer

    - Can dry quickly

    - Able to protect material from the influence of acids, alkalis and solvents


    For more information about insulating varnish products please contact us.

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